Productivity

Decryption of lead time for the supply chain: measurement, calculation and optimization

A ticket from
Hugo Pelletier
5/9/2023
Vector image representing a calendar and a giant clock as well as two small people looking at them.

Contents

The logistics chain, often called "Supply Chain" in English, is a universe where time and deadline management are essential. The concept of Lead Time, or implementation deadline, is at the heart of this management. Let's take an in-depth look at this process, how it is measured, calculated and optimized.

What does lead time measure in the supply chain?

THE Lead Time in the logistics process measures the interval between when an order is placed and when the product is delivered to the customer. This time frame encompasses several stages of the logistics cycle:

  • Delay of treatment before production
  • Production cycle or assembly
  • Storage duration
  • Transportation time
  • Distribution and delivery time

How to calculate lead time? 

The formula for calculating Lead Time is quite simple:

Lead Time = Delivery Date - Order Date

Let's take an example to better understand. Let's imagine a company that manufactures shoes:

  1. Order processing time: 1 day
  2. Production time: 5 days
  3. Transport time to regional warehouse: 2 days
  4. Delivery time: 1 day

The total Lead Time will therefore be 9 days.

How important is lead time in logistics? 

High lead time has several major disadvantages for businesses. Firstly, it can lead to f significant storage costs. Goods that sit in inventory for too long take up space, require resources to maintain, and in some cases can depreciate or become obsolete.

Furthermore, in a world where speed and responsiveness have become essential choice criteria for consumers, excessive delivery time can seriously damage the company's reputation. Today's customers, accustomed to an era of instant gratification, don't wait: they want their products quickly and hassle-free. A company unable to meet this demand can quickly find its customers turning to more agile competitors.

By refining and optimizing Lead Time, companies not only ensure reduced operational costs, but they also cultivate the trust and loyalty of their customers. A smooth and responsive supply chain reflects a business that understands its customers' needs and is committed to meeting them with excellence and efficiency.

How to optimize lead time? 

Optimizing Lead Time within a supply chain is essential to guarantee rapid and efficient delivery. To achieve this, several processes can be put in place:

  1. Technological integration and digitalization : In an era dominated by digital technology, the use of technological tools proves to be a powerful lever. Solutions like ERP (Enterprise Resource Planning) systems are not just management tools, they are a way to visualize the entire chain in real time, anticipate possible bottlenecks and plan with precision .
  2. Partnership and synergy with suppliers : Close and transparent collaboration with suppliers is crucial. By synchronizing expectations and establishing smooth communication, it is possible to minimize delays due to misunderstandings or unforeseen events.
  3. Adoption of lean methodology : Every second counts in logistics. By applying lean principles to each phase of the process, we eliminate the unnecessary, making each step as efficient as possible. This leads to a significant reduction in lead times.
  4. Active and forecast inventory monitoring: Inventory management is about more than knowing how many items are in the warehouse. This involves anticipating needs, monitoring market trends and ensuring that stocks are sufficient to meet orders without causing delays.

In short, lead time optimization does not lie in a single action, but in a combination of strategic approaches which together ensure a robust, agile and responsive supply chain.

Lead Time, although only one aspect of the supply chain, is a powerful indicator of operational efficiency. By understanding it, measuring it accurately and constantly working to optimize it, businesses can not only ensure better customer satisfaction, but also realize significant savings. In a world where competition is fierce and customers demand speed and reliability, mastering your Lead Time is not only desirable, it is essential.

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